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What's  NEW?  

The Boneyard

Aerosol lines, BOV  lines 
Product Fillers
Valve/Pump Inserters 
Crimpers/Vacuum Pumps
Propellant Charging Equipment
Hot Water Baths, Filters & Blow Off
Tippers, Cappers, Marble Droppers, Tube Tapers
Labelers, Checkweighers, Coders, Silkscreeners
Case erecting /packing
Conveyor  & Accumulation Tables
Rotary Turntables, container feeders and Depalletizers, 

Tanks & Process  Equipment

Liquid & Powder Filling Capping Machines
Aerosol Lab Equipment 
Equipment Purchasing & Appraisal
NEW Email Mailing List

BGI Time/Gravity Product Filler

We construct these new fillers with the ability to be retro-fitted to an existing aerosol filling line: BGI, Terco, JG, Pamasol or any maufacturer’s line that uses a 3 ˝” center-to-center distance between the cans.  Consequently this filler can be placed on an existing ind exing table to either replace or support existing product fillers that may be installed.

If you are filling free flowing or foamy products, consider this type of filler

BGI_TGF_bowl_overall.JPG (101538 bytes) BGI_TGF_nozzles.JPG (116660 bytes)
The all-new BGI Time-Gravity Product Filler (TGF)  is an accurate, simple, easy to clean bowl type filler.  It uses the “Time/Gravity Filling” concept to fill each can.  

The filler is located on the top surface of the indexing tabletop, and is secured with bolts through the tabletop. 

All sensors are intrinsically safe and appropriate for use in environments with either fla mmable solvents or propellants. 

Time/Gravity Filling uses a bowl filled  with product, held at a consistent fluid level.   Nozzles connected to the bottom of this bowl open for a precise time duration, allowing the product to flow out of the bowl with the force of gravity.   

With modern PLC controls, the nozzles can be opened and closed with a easily controlled, repeatable time interval. The result is a very accurate, consistent means of filling products.   

 

BGI_TGF_control_1.JPG (57628 bytes) BGI_TGF_PLC_controls.JPG (145579 bytes)
A Programmable Logic Controller (PLC) operates the product filler.  The PLC controls the nozzle opening time event with high accuracy.  The nozzles themselves are opened and closed by compressed air, providing  positive control of the product.         The PLC has a screen that can accept a menu of product filling choices, making subsequent selections of product fills as easy as a quick selection from a menu.   Once the correct  product dose is selected by the operator in the set-up mode, each successive production-run of that product can be recalled on the control system.  Of course, fine “tuning” is available to make any small corrections in dose that may need to be made while running production on the line. 

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Change in can heights is accomplished without tools.  Releasing four locking levers allows the bowl and nozzles to be moved as an assembly.   A hand crank then moves the bowl with all four nozzles either up or down to suit the height of the can being filled.    This filler was designed from the outset to be easy to clean-out when the product is changed.   The outlets that connect to the nozzles are all located in a low sump of the bowl.  All of the product or cleaning solvents can be drained from the bowl quickly and easily.  The four filling nozzles are removeable from the bowl without tools.  Each nozzle is connected to the bowl with a quick-disconnect sanitary clamp and a Teflon sealing gasket.  For simple product changes that require a solvent flush only, it is possible to make the change without disassembly.  In this case, the bowl is rinsed with solvent, and each of the nozzles are cycle to purge them of old product.  For a more   thorough clean-out,  disassembly is needed.  The four nozzles can be removed from the bowl-without any tools-in less than a minute.  The nozzles can then be disassembled and cleaned as needed. 

 

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